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Pharmaceutical Machinery

For a long time,  Capsule filling machine, multi-use hand-capsule board, one by one will be installed must first insert a powder capsule shell hole is filled with powder and then one by one wearing cap, this method labor intensive, low efficiency, but because of hand-capsule board low price for small volume clinics, pharmacies, preparation room, the family is still appropriate. For the medium and large volume production units, some with automatic  Capsule filling machine, although the filling sets fast, but it is difficult to overcome two shortcomings: First, fully automatic machine-to-capsule shell size requirements were very strict, can not be applied Ordinary molded capsule shell.
 
Ordinary molded capsule shell diameter, length measurements are quite different for the fully automatic machine, prone to an empty hole, leaking powder, deformation, and even card machines; such as pre-screening capsule shell, the capsule shell utilization greatly reduced, as well as Although some units expensive price for a fully automatic machine, later forced to have to retain the original production. The second is expensive. Automatic machine at least 10 million yuan each, or even as high as 20 million, and the maintenance costs of large, accessories demanding. Therefore, many small and medium units can only watch the machines disappointed, prohibitive. Our factory successfully resolved this problem. JCT-type Capsule filling machine , fully automatic machine has absorbed the advantages and minimize the number of complex organizations, but the effect is not obvious to the cost of a larger place, changed manually. This price is only fully automatic machine, one of 10-20 minutes, more importantly, the filling speed, size, large differences in the ordinary molded capsule shell can be fully utilized. The machine will be installed capsule shell finishing powder, capsule cap order, capsule set into one, compact and convenient. This machine is suitable for both small and medium sized pharmaceutical companies, health care products factory, hospital, clinics, small in volume, such as 2-3 units used simultaneously, but also suitable for mass production.
 
This machine is the country's first, has applied for patents, in the provinces without proxy, please user's attention. Steps:
1, press the "power switch" in the green button, power supply connected.
2, the slow adjustment "Vibration intensity adjustment knob" clockwise rotation, this time with the "vibration bracket" United as one of the finishing plate begin to vibrate in his hand to touch finishing plate, adjusted to the feel of a certain oscillation intensity.
3, to be installed into the shell powder capsules "filled powder capsule shell finishing disk" inside, each with approximately 300 or so. Capsule cap will be placed in "capsule cap finishing disk" in each of about 300 or so. Finishing disc with plexiglass plate production. Above, there are many large drilling under the small funnel-shaped hole, hole diameter and capsule number of compatible diameter.
4, about 30 seconds, loading powder capsules and capsule caps that fall into the hole, the opening facing up. In case of the individual openings down, the used capsule caps gently downward pressure sets, you can easily set up.
5, the level of hand-held equipment powder capsule shell access plate (the end of the diagram drawn, has random ready, then board a round hole), in order to live where the lower plate a push gently, sort of fitted intraday powder capsule shell on the will fall into the next down the hole in the plate, remove the access panels, the same method, with the capsule cap then remove the capsule cap sheet.
6, can be prepared at the end of an area of 500500mm2, four sides of the powder height of about 10mm square plate, built-in powder, capsule shell powder will be installed next board flat on the powder side disk. The random distribution of the plexiglass box cover at the loaded powder capsule then board shovel bucket with a handful of powder into the box, with a scraping edge frame, you can filled with powder, and scraped off the excess powder.
7, with the random distribution of the capsule cap set board (the end of the diagram drawn, set the board has round hole), on the capsule cap access panel, there is alignment hole, it is easy to place. Flip capsule cap access plate so that the capsule opening down, the sets have been installed in a good powder for loading powder capsule shell access on-board, but also alignment hole, it is easy to set together.
8, it will be nested into the capsule plate "capsule wearing a cap molding board" following the cavity, hands down flip, "Strut" and in place, no need to beware of excessive force because there are positioned under the control of pressure. Remove the nested capsules plate, capsules can be poured.
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Capsule Filling Machine Main technical parameters

Capsule Filling Machine filling speed, size difference is small, the machine will be installed capsule shell finishing powder, capsule cap order, capsule set into one, compact and convenient. Is suitable for small and medium sized pharmaceutical companies, health care products factory, hospital, clinics, small in volume, such as 2-3 units used simultaneously, but also suitable for mass production.

 
Capsule Filling Machine Main technical parameters:
application of capsules:0 # - 4 #
capacity: 20000 / h
Supply voltage: 220V 50Hz 300W
Size: 1000X500X950
Machine Weight: 100kg
 
1, press the "Power switch "in the green button, power supply connected.
2, the slow adjustment "Vibration intensity adjustment knob" clockwise rotation, this time with the "vibration bracket" United as one of the finishing plate began to vibration, hand-to-order plates, adjusted to the feel of a certain oscillation intensity.
3, to be installed into the shell powder capsules "filled powder capsule shell finishing disk" inside, each with approximately 300 or so. Capsule cap will be placed in "capsule cap finishing disk" in each of about 300 or so. Finishing disc with plexiglass plate production, drilling above there are many large hole under the small funnel-shaped, hole diameter and capsule diameter of the corresponding numbers.
4, about 30 seconds, loading powder capsule shell and capsule caps that fall into the hole, the opening facing up. In case of the individual openings down, the capsule can be gently pressed down cap sleeve, you can set up.
5, the level of hand-held equipment powder capsule shell access plate (the end of the diagram drawn, has random ready, then board a round hole), in order plate gently look inside the lower part of a push, finishing the installation disk shell powder capsules on the will fall into the next down the hole in the plate, then remove the access panel. The same method, with the capsule cap then remove the capsule cap sheet.
6, can be prepared at the end of an area of 500 × 500mm2, four sides of the powder height of about 10mm square plate, built-in powder, capsule shell powder will be installed next board flat on the powder side disk. And then randomly assigned plexiglass box cover at the loaded powder capsule then board shovel bucket with a handful of powder into the box, with a scraping edge frame, you can filled with powder, and scraped off the excess powder.
7, with the random distribution of the capsule cap set board (the end of the diagram drawn, set the board has round hole), on the capsule cap access panel, there is alignment hole, it is easy to place. Flip capsule cap access plate so that the capsule opening down, the sets have been installed in a good powder for loading powder capsule shell access on-board, but also alignment hole, it is easy to set together.
8, it will be nested into the capsule plate "capsule wearing a cap molding board" following the cavity, hands down flip, "Strut" and in place, no need to beware of excessive force because there are positioned under the control of pressure high. Remove the nested capsules plate, capsules can be poured.
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High Quality Capsule filling machine

This paper  presents a cost-effective method for fast and accurate in-line weighing of hard gelatin capsules based on the optimized capacitance sensor and real-time processing of the capsule capacitance profile resulting from 5000 capacitance measurements per second. First, the effect of the shape and size of the capacitive sensor on the sensitivity and stability of the measurements was investigated in order to optimize the performance of the system. The method was tested on two types of hard gelatin capsules weighing from 50 mg to 650 mg. The results showed that the capacitance profile was exceptionally well correlated with the capsule weight with the correlation coefficient exceeding 0.999. The mean precision of the measurements was in the range from 1 mg to 3 mg, depending on the size of the capsule and was significantly lower than the 5% weight tolerances usually used by the pharmaceutical industry.

Therefore, the method was found feasible for weighing pharmaceutical hard gelatin capsules as long as certain conditions are met regarding the Capsule filling machine and environment stability. The proposed measurement system can be calibrated by using only two or three sets of capsules with known weight. However, for most applications it is sufficient to use only empty and nominally filled capsules for calibration. Finally, a practical application of the proposed method showed that a single system is capable of weighing around 75 000 capsules per hour, while using multiple systems could easily increase the inspection rate to meet almost any requirements.


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Capsule filling machine

Capsule Filling Machine is suitable for filling human medicines and chemicals (powder, pellet, granule, pill), also Capsule Filling Machine can be used to fill vitamin, foodstuff and veterinary drugs, etc.

CHARACTERISTIC

* Touch screen, PLC program control.
* Capsule vacuum positioned mechanism to make the capsule qualified rate over 99%.
* Removable powder hopper for cleaning and easy
* Easy speed selection and closed capsule length adjustment.
* Electric appliance control system approved to CE, and international standard.
* Quick and accurate change part setup, easy to remove rotary table and ring carrier assembly.
* Fully enclosed dosing stations and rotating table for integration of the whole capsule filling plants.
* Large cam mechanism keeps the rotating table of mould together with the whole equipment running with balance, and completely guarantees the machine operating with highest precision and accuracy.

TECHNICAL PARAMETER


* Capacity 2000 per min
* Number of dosing 18
* Suitable for Capsule 00#, 0#, 1#, 2#, 3#, 4#
* Total Power 8Kw
* Overall Weight 1000Kg
* Outer Dimension 1100mm(L) x 1300mm(W) x 1800mm(H)
* Filling Tolerance + 1% Depending upon the consistency, uniformity & bulk density of powder under the controlled level of humidity.

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